Official Export Representative of Turkish Partner Mills

Birch Film-Faced Formwork Plywood — 120 & 220 g/m² Smooth (F/F) & Wiremesh (F/W)

Tever Orman A.Ş. represents Turkish partner mills producing heavy-duty birch film-faced formwork plywood (9 mm to 30 mm) overlaid with 120 g/m² or 220 g/m² phenolic resin film in smooth F/F and anti-slip wiremesh F/W surfaces.

Birch Film-Faced Formwork Plywood 120g 220g Smooth F/F and Hexa F/W Turkish Partner Mills

Engineered for High-Cycle Concrete Shuttering & Heavy Transport Flooring

Birch film-faced plywood is the backbone of modern civil engineering, high-rise slab and wall formwork, bridge construction, and commercial vehicle flooring. Produced by our Turkish partner mills using 100% cross-banded birch veneers and exterior WBP phenolic glue (EN 314-2 Class 3), our panels resist boiling water, concrete alkalinity, and high hydrostatic pouring pressures without swelling or delamination.

Both surfaces are hot-pressed with dark brown or black phenolic resin-impregnated paper in 120 g/m² (standard multi-pour shuttering) or heavy-duty 220 g/m² (extended cycle architectural concrete and heavy abrasion). All four panel edges are factory-sealed with water-resistant acrylic paint to minimize moisture absorption on site. Standard thicknesses span 9, 12, 15, 18, 21, 24, 27, and 30 mm in 1250×2500 mm and 1220×2440 mm formats.

Technical Specifications — Birch Film-Faced Formwork Plywood

Technical Parameter Mill Standard Specification
Standard Formats (mm) 1250 × 2500 mm, 1220 × 2440 mm (Custom cut-to-size on request)
Thickness Range 9, 12, 15, 18, 21, 24, 27, 30 mm (18 mm & 21 mm primary formwork standards)
Phenolic Film Weight & Surface 120 g/m² and 220 g/m² | Smooth/Smooth (F/F) & Smooth/Wiremesh Anti-Slip (F/W)
Core Veneer & Bonding 100% Birch Multi-Ply Core | Waterproof WBP Phenolic Glue (EN 314-2 Class 3)
Edge Protection & Emission Waterproof Acrylic Edge Paint on 4 Edges | Class E1 Formaldehyde Emission
Core Density & Mechanical Strength ~650 – 700 kg/m³ (Multi-ply cross-banded birch veneers for high bending stiffness)
Certificates & Export Packaging FSC / TSE / ISO available per product on request | ISPM 15 pallets | EUR.1 where applicable | 3–4 weeks production

Concrete Formwork Engineering, Edge Protection & Export Supply

On high-cycle civil engineering and residential tower projects, formwork failure generally begins at the panel edges where wet concrete slurry and alkaline moisture penetrate unsealed veneers. Our Turkish partner mills seal all four edges of every film-faced birch plywood sheet with water-resistant acrylic paint immediately after trimming. Combined with EN 314-2 Class 3 WBP phenolic bonding and 120 g/m² or 220 g/m² phenolic resin film overlays, this minimizes edge swelling and prevents delamination during repeated pouring, stripping, and high-pressure washing cycles.

Whether you require 18 mm and 21 mm smooth F/F shuttering boards for slab and column formwork or 15 mm to 30 mm hexa/wire-mesh F/W anti-slip panels for trailer beds and scaffolding platforms, Tever Orman A.Ş. coordinates direct factory dispatches in ~30 m³ road trucks and ~36 m³ 40' HC containers within a 3 to 4 week production schedule.

Sheet Count per m³, Truck (~30 m³) & 40' HC Container (~36 m³) — 1250×2500 mm

Thickness (mm) Min. Plies (Layers) Sheets / m³ (1250×2500) Approx. Weight / Sheet Approx. Sheets / Truck (~30 m³) Approx. Sheets / 40' HC (~36 m³)
9 mm 7 Plies 35.6 sheets ~19.5 kg ~1,068 sheets ~1,280 sheets
12 mm 9 Plies 26.7 sheets ~26.0 kg ~800 sheets ~960 sheets
15 mm 11 Plies 21.3 sheets ~32.5 kg ~640 sheets ~768 sheets
18 mm (Formwork Std) 13 Plies 17.8 sheets ~39.0 kg ~534 sheets ~640 sheets
21 mm (Heavy Slab) 15 Plies 15.2 sheets ~45.5 kg ~456 sheets ~548 sheets
24 mm (Bridge/Deck) 17 Plies 13.3 sheets ~52.0 kg ~400 sheets ~480 sheets
27 mm (Trailer Floor) 19 Plies 11.9 sheets ~58.5 kg ~356 sheets ~428 sheets
30 mm (Industrial) 21 Plies 10.7 sheets ~65.0 kg ~320 sheets ~384 sheets

Smooth Formwork (F/F) vs. Anti-Slip Wiremesh (F/W) & Film Weight Selection

Smooth / Smooth (F/F) — Architectural Concrete Formwork (18mm & 21mm)

Designed for slab tables, steel-frame modular wall systems, columns, and civil infrastructure. produces a smooth fair-faced concrete surface that eliminates plastering costs. Choose 120 g/m² for standard 15–20 pour projects or 220 g/m² for high-repetition tower and bridge projects (up to 30+ pours).

Smooth / Wiremesh (F/W) — Anti-Slip Trailer Decks, Scaffolding & Stages (15mm–30mm)

Embossed with a positive wiremesh anti-slip pattern on the wearing face and smooth phenolic film on the underside. Heavily used in 15, 18, 21, 24, 27, and 30 mm for semi-trailer and van floors, marine pontoons, pedestrian walkways, scaffolding decks, and cold-storage racking floors.

120 g/m² vs. 220 g/m² Phenolic Film & Factory Edge Sealing

Specify 120 g/m² dark brown phenolic overlay for standard multi-pour building projects, or 220 g/m² heavy-duty overlay for high-cycle civil engineering and abrasive concrete mixes. All four edges are sealed at our Turkish partner mills with waterproof acrylic paint.

Frequently Asked Questions — Birch Film-Faced Formwork Plywood

What is the difference between 120 g/m² and 220 g/m² phenolic film on formwork plywood?

120 g/m² phenolic film is the industry-standard overlay for general residential and commercial concrete shuttering (typically 15–20+ reuses). 220 g/m² phenolic film provides nearly double the resin overlay thickness, offering higher abrasion resistance against vibrating pokers and rebar friction for 25–30+ pours.

How does the WBP phenolic glue perform in boiling water and outdoor site storage?

All of our birch film-faced formwork panels use exterior WBP phenolic glue meeting EN 314-2 Class 3 bonding standards, passing 72-hour boiling tests without glue-line failure. When cut on site, exposed edges should be re-sealed with acrylic paint to maintain maximum service life.

How many sheets of 18mm and 21mm film-faced plywood fit in a truck or 40' HC container?

In 1250×2500 mm format, 1 m³ contains 17.78 sheets of 18 mm or 15.24 sheets of 21 mm. An overland truck (~30 m³ / 23 t) loads approx. 510–530 sheets of 18 mm (or ~450 sheets of 21 mm), while a 40' HC container (~36 m³) loads approx. 630–640 sheets of 18 mm (or ~540–550 sheets of 21 mm).

Do you also supply H20 wooden formwork beams alongside film-faced plywood?

Yes. Construction importers can combine Birch Film-Faced Formwork Plywood (18mm/21mm) and H20 wooden formwork beams in the same shipment or order directly through our export desk.

Official Export Representative of Turkish Partner Mills

Tever Orman A.Ş. represents Turkish partner mills producing heavy-duty birch film-faced formwork plywood (9 mm to 30 mm) overlaid with 120 g/m² or 220 g/m² phenolic resin film in smooth F/F and anti-slip wiremesh F/W surfaces.